Order picking is a crucial stage in the supply chain, accounting for almost 60% of operating costs in traditional warehouses. Faced with this vital challenge, the integration of innovative technologies is proving to be the key to improving operational efficiency, reducing errors and increasing productivity. In this article, we explore some of these revolutionary technologies, highlighting their impact on the supply chain, and in particular on order picking.
Optimized order picking thanks to technology
The integration of technology into the order-picking process marks a significant step forward in improving logistics efficiency. Companies are investing massively in pick truck assistance technologies to optimize this complex operation. These devices connect to the warehouse management software (WMS). They provide operators with precise guidance throughout the picking process. The WMS optimizes picking routes and distributes goods according to specific needs.
Whether you run a manually or automatically managed warehouse, technology can be applied to all the main picking methods, be it the man-to-product or the product-to-man approach. The primary objective is to reduce the error rate in the picking process, a crucial issue given the 33% increase in order return rates over the last decade. This technological integration aims to minimize errors, increase operational precision and meet the growing challenges posed by the sector's increased demand. It thus offers an essential competitive advantage for companies seeking to optimize their supply chain.
Picking aids for greater efficiency
Manually-operated warehouses can optimize their operations thanks to various devices such as RF terminals, voice picking, pick-to-light and put-to-light devices. These solutions are designed to improve the accuracy of picking operations by providing detailed instructions to operators. This reduces errors and speeds up the overall picking process.
Before implementing these systems, it is imperative to establish an order-picking strategy adapted to each warehouse, taking into account worker ergonomics and safety. To coordinate operations effectively, picking stations require warehouse management software (WMS). They must also be equipped with a complete workstation, including a computer and printer to manage labels and order documents. Careful implementation of these technologies contributes to :
- Maximize operational efficiency;
- Reduce the risk of errors;
- To create a safer working environment;
- To a smoother, more efficient supply chain.
Automated warehouse technology: Picking robots
Automated warehouses derive significant benefits from goods-to-person technology, where automated systems deliver goods directly to operators. Picking robots, including anthropomorphic arms and autonomous mobile robots, play a key role in increasing productivity and reducing operating costs. Anthropomorphic arms automatically handle individual items or sets of bins, performing pick-and-place tasks with precision.
On the other hand, autonomous mobile robots move autonomously within the warehouse, transporting products to the picking stations. This automation significantly improves the efficiency of the order-picking process, while optimizing resources. It offers a cost-effective solution for companies looking to modernize their logistics operations. The integration of these revolutionary technologies represents a major lever for the competitiveness and growth of automated warehouses.
Advantages of order-picking robots
- Extended, independent operation: Robots can operate 24 hours a day without interruption, saving the company considerable time and mobilizing resources.
- High safety and reliability: automatic correction technology reduces the risk of errors, ensuring accurate product preparation and helping to reduce workplace accidents.
- Reduced use of physical tools: Robots limit the use of resources and handling equipment such as order pickers, offering cost savings and a potential transformation of storage areas into fully automated warehouses.
- Compatibility with logistics management tools: robots integrate seamlessly with warehouse management software (WMS) and transport management software (TMS), accelerating preparation operations and optimizing delivery routes.
Integrating technology into order picking represents a major lever for improving efficiency, reducing costs and minimizing errors. If you want to make the most of your logistics operations, contact us. Our experts will advise you on the best technology to optimize your order-picking process. The future of the supply chain is in your hands, and we're here to support you in this technological transformation.
