In the demanding field of logistics, Musculoskeletal Disorders (MSD) represent a considerable challenge for companies. These disorders encompass problems affecting joints, tendons and muscles. They are often the result of repetitive movements, jolts and poor ergonomics, all of which are commonplace in order-picking operations. This article describes the hazards to which your order pickers are exposed, discusses possible occupational accidents and sets out the preventive measures we recommend.
Risks for your order pickers
Those working in the logistics sector are confronted with numerous hazards, both physical and organizational, which can contribute to the development of MSDs. Common physical hazards generally include :
- Pain,
- Tingling,
- Sensation of heat,
- Muscle cramps and stiffness.
Excessive strain on certain parts of the body during manual handling can lead to serious injuries. However, environmental constraints should not be overlooked. Warehouses can contribute to fatigue and physical stress for your employees if they are exposed to certain factors.
Possible workplace accidents
Workplace accidents in the logistics sector are sometimes linked to work layout problems, such as the circulation of people and forklift trucks. These incidents have the potential to cause musculoskeletal problems affecting various parts of the body, including:
- Sprains ;
- Dislocations ;
- Fractures ;
- Bruises and wounds.
Order pickers may be exposed to hazardous products, whether chemical or biological, which further increases occupational risks.

Measures to prevent musculoskeletal risks
Effective prevention of MSDs in order-picking operations requires the implementation of appropriate preventive measures. Here are some strategies you can adopt:
Analyze and map risks
Start by identifying the workstations most vulnerable to MSD risk in your warehouse. Ergonomic mapping will enable you to prioritize these workstations according to their level of hazard. This will enable you to prioritize the improvements you need to make.
Provide suitable handling equipment
Equip your operators with the right handling equipment to reduce the risks associated with lifting loads. Constant-height forklifts, pallet trucks, anti-MSI hand trucks and other specialized devices lighten the workload and improve day-to-day safety.
At Rolls Rapides, the safety of our equipment remains our top priority. Our handling rolls comply with the NF 12674-4 standard. We offer a variety of models, sizes and configurations to meet your needs. We are committed to implementing effective preventive measures to reduce the risk of RSI during order picking.
Optimize packing station layout
A judicious layout of the packing station can improve operator efficiency while reducing the risk of RSI. Organize tools according to their frequency of use, and make sure pickers have everything within easy reach to avoid uncomfortable positions.
Properly equip standing workstations
Prolonged standing can lead to muscle and joint pain. Equip standing workstations with anti-fatigue mats and sit-stand stools to reduce fatigue and improve operator comfort.
Acquire appropriate packaging machines
Invest in automated packaging machines, such as automatic banding and strapping machines. These are practical options for reducing the risks associated with operator movements and positions during Palletization and strapping.
Set up medical surveillance
Organize regular medical check-ups to monitor your employees' health and ensure they are able to cope with the physical demands of their jobs.
MSD prevention is crucial to the safety and well-being of your order pickers. By following these tips, you can significantly reduce occupational hazards while creating a healthier, more productive working environment. It also demonstrates your commitment to the health and safety of your workforce, while optimizing your logistics operations.

